The Omnigel 400 is the homogenizer designed to maximize the potential of your mixtures. Thanks to a high-precision homogenization system, the Omnigel 400 ensures micronization of components, generating fat globules small...
The Omnigel 400 is the homogenizer designed to maximize the potential of your mixtures. Thanks to a high-precision homogenization system, the Omnigel 400 ensures micronization of components, generating fat globules smaller than 3.5 µm. This process optimizes the stability of the water-oil phase, guaranteeing superior results.
High Performance: Through a sudden acceleration of particles, resulting in a speed of approximately 9,300 cm/sec and effective cavitation, our homogenizer achieves unprecedented creaminess and softness in ice cream. Your preparations will be richer in flavor with a perfect texture.
OPERATING PRINCIPLE
The mixture is drawn in by the pumping pistons of the industrial homogenization system and sent at high pressure to the homogenizing valve. Upon exiting, the product undergoes micronization due to forces such as sudden acceleration, resulting in a speed of approximately 9,300 cm/sec, intense cavitation, and friction between the particles. Our industrial ice cream machine, the Omnigel 400, produces fat globules smaller than 3.5 µm (0.0035 mm). This micronization strips the fat globules of their surface coating, increasing their exposed surface area for emulsifiers to work, stabilizing the water-oil phase and giving the ice cream an even softer texture and the dry sensation characteristic of high-quality ice cream.
OPERATION WITH A SINGLE PASTEURIZER
When the mixture reaches approximately 50°C (after allowing the sugar to dissolve perfectly), the homogenizer is turned on to recirculate the treated product in the pasteurizer tank.
For statistical calculations, the mixture volume should be treated 5 times to ensure complete homogenization of the product particles.
Optimal operating time: Mixture volume in liters / 1.33
Example: If there are 30 liters of mixture, the homogenizer should operate for about 23 minutes.
EQUIPMENT
Suction filter, lubrication oil, first-use spare parts, and user manuals.
OPERATION WITH A DOUBLE PASTEURIZER
When the pasteurization temperature (85-90°C) is reached, the homogenizer starts to send the treated product to the second pasteurizer tank, where cooling begins immediately.
OPTIONAL
Special food-grade rubber tubing with connectors and pasteurizer connections.
